Mech O Tech LLP

Mech O Tech’s **Solvent Extraction Plants** are advanced processing systems engineered for the efficient extraction of valuable compounds from natural raw materials using selective solvents. These plants are widely used in the **herbal, pharmaceutical, food, and cosmetic industries** for producing high-quality extracts, essential oils, oleoresins, and active ingredients.
**Key Highlights:**
* **Versatile Solvent Compatibility**: Designed for use with ethanol, methanol, hexane, and other industrial solvents.* **High Recovery Efficiency**: Maximizes yield with effective solvent recovery and recycling systems.* **Energy Efficient**: Integrated with condensers, evaporators, and vacuum systems for minimal energy consumption.* **Robust Construction**: Made from SS 316/304 for durability and hygiene.* **Safety-Oriented Design**: Includes explosion-proof electricals and solvent vapor recovery to ensure safe operation.
Mech O Tech delivers **customized, GMP-compliant** solvent extraction solutions tailored to meet specific production capacities and process needs, ensuring high purity and consistent quality of the final product.

The herbal extraction plant is engineered to extract bioactive compounds such as alkaloids, flavonoids, glycosides, and tannins from medicinal plants. These standardized extracts are used in the formulation of tablets, capsules, syrups, and dietary supplements for the health and wellness industry.

Moong dal (green gram) protein is an emerging plant-based protein source known for its digestibility, mild taste, and excellent nutritional profile. The Moong Dal Protein Extraction Plant is engineered to isolate high-quality protein from dehulled moong dal while preserving its amino acids and functional properties, making it suitable for diverse applications across food, nutraceutical, and cosmetic industries.

• Nutritional Supplements – Used in protein shakes, bars, and sports nutrition
• Meat Alternatives – Ideal for plant-based patties, nuggets, and mince
• Functional Foods – Incorporated into soups, snacks, and fortified bakery items

• Easily Digestible – Low in allergens and easy on the gut compared to soy or dairy
• High Protein Yield – Rich in lysine, leucine, and bioavailable protein fractions
• Clean Taste & Versatility – Neutral flavor suitable for both savory and sweet formulations

• Foaming & Emulsification – Requires processing control to manage foaming during extraction
• Anti-Nutritional Factors – Needs proper treatment to reduce phytic acid and trypsin inhibitors
• Supply Chain Sensitivity – Quality of raw dal and dehulling efficiency can affect final output

Mechotech LLP offers a high-efficiency Alkaloids Extraction Plant designed for extracting valuable alkaloids from Ergot (Claviceps purpurea). Ergot alkaloids are bioactive compounds widely used in pharmaceuticals for their medicinal properties, including treatments for migraines, postpartum bleeding, and certain vascular conditions. Our advanced extraction system ensures maximum recovery of high-purity alkaloids while maintaining the integrity of active compounds, making it ideal for industrial-scale pharmaceutical production.

Key Features:

• Optimized for Ergot alkaloids extraction
• High-efficiency solvent-assisted and steam extraction methods
• Durable SS304 / SS316 stainless steel construction
• Uniform temperature control for consistent yield
• Semi-automatic and fully automatic operation options
• Energy-efficient and low maintenance
• Corrosion-resistant and long-lasting

Applications:

• Extraction of pharmaceutical-grade ergot alkaloids
• Research and development in medicinal chemistry
• Production of active pharmaceutical ingredients (APIs)
• Nutraceutical and herbal medicine applications

Technical Specifications:

• Capacity: 25 kg to 500 kg per batch (customizable)
• Material: SS304 / SS316 stainless steel
• Extraction Method: Solvent-assisted / Steam extraction
• Heating Source: Steam Boiler / Thermic Fluid Heater
• Operation Mode: Batch or continuous type
• Condenser: Shell & Tube type
• Solvent Recovery: Distillation-based solvent recovery system

Process Overview:
Ergot material is loaded into the extraction vessel. Solvent or steam passes through the raw material, extracting alkaloids. The solution is then condensed and separated to obtain high-purity Ergot alkaloids. Advanced solvent recovery ensures minimal loss of chemicals and maximum efficiency, suitable for pharmaceutical-grade applications.

Why Choose Mechotech LLP?

• Expertise in high-value alkaloid extraction systems
• Custom-built solutions for delicate and potent raw materials
• Reliable, high-performance machinery with consistent output
• Strong technical support and after-sales service
• Competitive pricing with industrial-grade standards

Mechotech LLP offers a high-efficiency Scutellaria baicalensis Extraction Plant, designed for the production of standardized extracts rich in Baicalin up to 80% concentration. This advanced system efficiently processes Scutellaria roots to extract and concentrate flavonoid compounds with high purity, stability, and consistent quality.

The plant utilizes advanced solvent extraction followed by multi-stage filtration, purification, decolorization, concentration, and crystallization techniques to achieve pharmaceutical and nutraceutical-grade baicalin extract. It ensures maximum recovery of active flavonoids while maintaining strict quality control and batch-to-batch reproducibility.

Built with a hygienic, corrosion-resistant, and closed-loop design, the system ensures safe, eco-friendly, and contamination-free processing. Its modular configuration allows scalability from pilot-scale development to full industrial production.

• High-efficiency extraction of baicalin from Scutellaria roots
• Standardized output with up to 80% baicalin concentration
• Advanced multi-stage extraction and purification system
• High purity with excellent batch consistency
• Hygienic, closed-loop processing system
• Efficient solvent recovery and reuse system
• Customizable capacity and automation options

• Pharmaceutical ingredient manufacturing
• Liver protection and anti-inflammatory formulations
• Nutraceutical and dietary supplements
• Herbal and botanical extract industry

• Material of Construction: SS304 / SS316
• Extraction Method: Solvent Extraction / Purification / Crystallization
• Raw Material: Scutellaria baicalensis roots
• Active Compound: Baicalin (up to 80%)
• Capacity: As per client requirement
• Automation: Semi-Automatic / Fully Automatic

• Expertise in flavonoid and high-purity botanical extraction systems
• High-performance industrial-grade plant design
• Consistent quality with maximum extraction efficiency
• Complete turnkey solutions including design, installation, and support
• Competitive pricing with customized process solutions

Mechotech LLP offers a high-efficiency Soy Isoflavones Extraction Plant, designed for the production of standardized soy isoflavone extracts with 0.4 grade specification (as per client-defined standard). This advanced system efficiently processes soybeans and defatted soy meal to extract, concentrate, and purify bioactive isoflavones such as genistein, daidzein, and glycitein with consistent quality and stability.

The plant utilizes advanced aqueous/solvent extraction followed by multi-stage filtration, de-fatting, decolorization, concentration, purification, and drying techniques to achieve nutraceutical-grade soy isoflavone extract. It ensures optimized recovery of phytoestrogens while maintaining batch-to-batch reproducibility and product integrity.

Built with a hygienic, food-grade, corrosion-resistant, and closed-loop design, the system ensures safe, eco-friendly, and contamination-free processing. Its modular configuration allows scalable production from pilot-scale to full industrial capacity.

• High-efficiency extraction of soy isoflavones from soybeans
• Standardized output with 0.4 grade specification
• Advanced multi-stage purification and concentration system
• High recovery of genistein and daidzein
• Hygienic, food-grade closed-loop processing system
• Efficient solvent recovery and reuse system
• Customizable capacity and automation options

• Women’s health and hormonal balance supplements
• Nutraceutical and dietary supplements
• Functional foods and wellness products
• Pharmaceutical herbal ingredient production

• Material of Construction: SS304 / SS316
• Extraction Method: Aqueous / Solvent Extraction / Purification / Concentration / Drying
• Raw Material: Soybeans / defatted soy meal
• Active Compound: Soy Isoflavones
• Capacity: As per client requirement
• Automation: Semi-Automatic / Fully Automatic

• Expertise in phytoestrogen extraction systems
• High-performance industrial-grade hygienic design
• Consistent quality with maximum yield efficiency
• Complete turnkey solutions including design, installation, and support
• Competitive pricing with customized process solutions