Mech O Tech LLP

Mech O Tech’s **Solvent Extraction Plants** are advanced processing systems engineered for the efficient extraction of valuable compounds from natural raw materials using selective solvents. These plants are widely used in the **herbal, pharmaceutical, food, and cosmetic industries** for producing high-quality extracts, essential oils, oleoresins, and active ingredients.
**Key Highlights:**
* **Versatile Solvent Compatibility**: Designed for use with ethanol, methanol, hexane, and other industrial solvents.* **High Recovery Efficiency**: Maximizes yield with effective solvent recovery and recycling systems.* **Energy Efficient**: Integrated with condensers, evaporators, and vacuum systems for minimal energy consumption.* **Robust Construction**: Made from SS 316/304 for durability and hygiene.* **Safety-Oriented Design**: Includes explosion-proof electricals and solvent vapor recovery to ensure safe operation.
Mech O Tech delivers **customized, GMP-compliant** solvent extraction solutions tailored to meet specific production capacities and process needs, ensuring high purity and consistent quality of the final product.

Green peas are a leading source of clean, plant-based protein with excellent digestibility and a neutral flavor profile. The Green Peas Protein Extraction Plant is designed to extract high-quality, functional protein isolates from green peas, ensuring optimal purity and performance for use in food, health supplements, and cosmetic formulations.

Applications of Green Peas Protein

• Sports & Clinical Nutrition – Widely used in shakes, supplements, and protein powders
• Plant-Based Meat Products – Ideal for burgers, sausages, and meat alternatives
• Dairy-Free Innovations – Used in vegan yogurts, cheese spreads, and beverages

Advantages of Green Peas Protein Extraction

• Hypoallergenic & Non-GMO – Free from common allergens like soy, dairy, and gluten
• High Functional Value – Excellent gelling, emulsification, and water-binding properties
• Sustainable Source – Peas require less water and nitrogen, supporting eco-friendly processing

Challenges & Considerations

• Off-Flavors – Requires deodorization or masking agents for certain applications
• Processing Sensitivity – Needs precise control of pH and temperature to prevent denaturation
• Starch & Fiber Removal – Efficient separation processes needed for high-purity isolates

Mechotech LLP offers a high-efficiency Spirulina Extraction & Protein Concentration Plant, designed for the production of standardized Spirulina protein extract up to 60% concentration. This advanced system efficiently processes Spirulina (Arthrospira platensis) biomass to extract, concentrate, and purify protein-rich fractions along with essential amino acids, pigments, and micronutrients.

The plant utilizes advanced aqueous extraction, cell disruption, enzymatic hydrolysis (optional), membrane filtration, concentration, and low-temperature drying techniques to ensure maximum retention of protein quality and nutritional value. It delivers high-purity, bioavailable protein suitable for food, nutraceutical, and functional applications.

Built with a hygienic, food-grade, corrosion-resistant, and closed-loop design, the system ensures safe, eco-friendly, and contamination-free processing. Its modular configuration allows scalable production from pilot-scale development to full industrial capacity.

Key Features

• High-efficiency extraction of protein from Spirulina biomass
• Standardized output with up to 60% protein concentration
• Advanced cell disruption and membrane filtration system
• High retention of amino acids and nutrients
• Hygienic, food-grade closed-loop processing system
• Low-temperature drying for protein stability
• Customizable capacity and automation options

Applications

• Plant-based protein supplements
• Nutraceutical and sports nutrition products
• Functional foods and beverages
• Health and wellness formulations

Technical Specifications

• Material of Construction: SS304 / SS316
• Process Type: Aqueous Extraction / Cell Disruption / Filtration / Concentration / Drying
• Raw Material: Spirulina (Arthrospira platensis) biomass
• Active Compound: Protein (up to 60%)
• Capacity: As per client requirement
• Automation: Semi-Automatic / Fully Automatic

Why Choose Mechotech LLP

• Expertise in microalgae protein extraction systems
• Advanced membrane and low-temperature processing technology
• High-performance food-grade hygienic design
• Maximum nutrient retention with consistent quality
• Complete turnkey solutions including design, installation, and support
• Competitive pricing with customized process solutions