Mech O Tech LLP

 

Chirata Extract Plant - Herbal Extraction Equipment Manufacturer

We specialize in the design and manufacturing of high-quality Chirata Extract Plants, offering complete turnkey solutions for efficient extraction of Chirata (Swertia chirata). Known for its medicinal properties, Chirata is widely used in the pharmaceutical and nutraceutical industries. Our extraction plants are designed to ensure optimal yield and purity of Chirata extract for various applications, from herbal medicine production to dietary supplements.

Key Features:

• Advanced Extraction Techniques: Our Chirata Extract Plant utilizes cutting-edge extraction methods, including solvent extraction and cold-pressing techniques, to maximize the efficiency and quality of the extract.
• High Yield & Purity: The plant is engineered to ensure high extraction yields with minimal waste, producing a pure, concentrated Chirata extract that meets industry standards.
• Customizable Design: We provide flexible, scalable solutions tailored to your specific production capacity requirements, whether for small-scale or large-scale operations.
• Fully Automated Systems: The plant is equipped with fully automated control systems for precise process management, improving consistency and reducing labor costs.
• Energy Efficient: Designed with energy-saving features, the system minimizes energy consumption and reduces operational costs, making it a cost-effective solution.
• Compliance with Safety & Quality Standards: Our equipment adheres to international safety and quality standards, ensuring your end products are of the highest quality and meet global regulatory requirements.
• Turnkey Solutions: We offer complete turnkey solutions, from initial consultation and equipment installation to operator training and post-installation support.

Applications:

• Pharmaceuticals: Used in the manufacture of traditional herbal medicines and supplements known for its digestive and liver health benefits.
• Nutraceuticals: Ideal for creating health supplements aimed at boosting overall wellness and treating various ailments.
• Cosmetics: Chirata extract is also incorporated into skincare products for its antioxidant and anti-inflammatory properties.

Benefits:

• Maximizes extract yield with minimal solvent usage.
• High-quality, standardized Chirata extract suitable for diverse applications.
• Fully automated for precision, reliability, and reduced human error.
• Energy-efficient and cost-effective design.
• Turnkey solutions with installation, training, and support.

Why Choose Us?

As a trusted manufacturer of herbal extraction equipment and turnkey projects, we provide end-to-end solutions tailored to the unique needs of our clients. Our Chirata Extract Plant ensures optimal production with state-of-the-art technology, meeting the highest industry standards for quality and efficiency.

For more details or to receive a customized quote, please contact us today.

Our Ginger and Cinnamon Oil Steam Distillation Plant is expertly engineered to meet the specialized requirements of essential oil extraction from ginger roots and cinnamon bark. Designed for optimal performance, this plant features advanced technology to ensure high-yield, high-purity oil production with minimal environmental impact.

Below is a detailed overview of our steam distillation plant:

1. Capacity and Scalability:

• Designed to suit varying production needs, from small-batch artisanal units to large-scale commercial operations.
• Modular and scalable capacities ranging from 50 liters to 2000 liters per batch, allowing for seamless future expansion.

2. Raw Material Handling:

• Integrated raw material charging system ensures safe and efficient loading of ginger and cinnamon.
• Optional automated feed mechanisms reduce manual labor and enhance processing speed.

3. Distillation Process:

• Employs steam distillation technology, ideal for extracting high-quality essential oils from both fresh and dried botanicals.
• Features precise control of temperature and pressure, preserving the natural aroma and active constituents of the oils.
• Optional dual extraction for cinnamon bark and cinnamon leaf oil.

4. Quality Control and Monitoring:

• Real-time monitoring of steam temperature, pressure, and oil separation ensures consistent product quality.
• Built-in oil-water separators with clear visibility for quality assessment.
• Quality checks at multiple stages to meet ISO/GMP/Ayurveda standards.

5. Energy Efficiency:

• Engineered with low steam consumption design to reduce operational cost.
• Optional heat recovery system improves energy efficiency and supports sustainable production.

6. Maintenance and Serviceability:

• Simple design with easy-access components for quick maintenance and cleaning.
• User-friendly control panel and optional PLC automation for minimal operator training.

7. Compliance and Certification:

• Fully compliant with industry safety, hygiene, and environmental regulations.
• Available with certifications such as GMP, CE, ISO, and Ayush Ministry Guidelines, ensuring product and process reliability.

8. Customization Options:

• Custom-built systems available to suit your specific raw material type, production volume, and automation level.
• Turnkey project solutions offered, from design and fabrication to installation and commissioning.

We are experienced manufacturers and turnkey solution providers of Patchouli Essential Oil Distillation Plants, designed specifically for extracting essential oil from dried Patchouli leaves (Pogostemon cablin) using advanced steam distillation technology. Our equipment ensures maximum oil recovery, high purity, and efficient processing, making it suitable for use in perfume, cosmetic, aromatherapy, and herbal industries.

The plant is constructed using high-grade stainless steel and is available in both batch and continuous configurations, suitable for small-scale farmers to large industrial producers.

Key Features:

• Specially designed for Patchouli leaf distillation
• High oil yield from dried leaves with optimal aromatic profile
• Easy to operate, clean, and maintain in field or industrial setups
• Corrosion-resistant stainless steel ensures long operational life
• Modular plant setup – portable and scalable
• Compatible with various fuel sources for heating
• Designed as per GMP and export standards

Applications:

• Patchouli Oil Extraction for perfumery and fragrance industries
• Ayurvedic and Herbal Products Manufacturing
• Cosmetics & Skincare Formulations
• Aromatherapy & Essential Oil Export Business
• Ideal for Farmer Cooperatives, MSMEs, and Herbal Startup.

We are leading manufacturers and turnkey solution providers of Piperine Extraction Plants, specifically engineered to extract piperine, the key alkaloid present in Piper nigrum (black pepper). Our systems are ideal for producing high-purity piperine extract used in nutraceuticals, bioenhancers, Ayurvedic formulations, and pharmaceutical applications.

Our extraction plants are built using GMP-compliant stainless steel, with fully integrated systems including extraction, solvent recovery, filtration, evaporation, and drying units. Designed for both batch and continuous processing, we deliver scalable solutions tailored to small, medium, and industrial-level production.

Key Features:

• Specialized design for piperine alkaloid extraction
• High-yield process with efficient solvent recovery system
• Integrated modules: Extractor, Filter, Evaporator, Condenser, Dryer
• Optional: Spray Dryer / Vacuum Tray Dryer / Crystallization Unit
• Energy-efficient and low solvent loss technology
• Compliant with GMP, FSSAI, AYUSH, ISO, and international norms

Applications:

• Extraction of piperine for bioavailability enhancers in nutraceuticals
• Ingredient for Ayurvedic and herbal formulations
• Used in capsules, tablets, and powder supplement forms
• Ideal for herbal pharma companies, nutraceutical exporters, and extract manufacturers