Mech O Tech LLP

We are reputed manufacturers and turnkey solution providers of Stainless Steel 1 Ton Field-Level Distillation Plants, designed for the on-site extraction of essential oils from a wide variety of aromatic and medicinal plants such as lemongrass, citronella, palmarosa, eucalyptus, tulsi, mint, and more.

Built with food/pharma-grade stainless steel, this plant is robust, weather-resistant, and suitable for field-level or remote area operations. It offers efficient, high-yield essential oil extraction using direct or indirect steam distillation technology, making it ideal for farmer groups, cooperatives, herbal processors, and small-scale entrepreneurs.

Key Features:

• Portable and rugged design suitable for outdoor/farm environments
• High-efficiency steam distribution for maximum oil recovery
• Corrosion-resistant, hygienic stainless steel construction
• Simple operation with minimal manpower requirement
• Low maintenance and fuel-efficient heating options
• Built-in condenser and oil collector for pure essential oil separation
• Customizable design based on crop type and field conditions

Applications:

• On-site essential oil extraction from fresh herbs and biomass
• Ideal for farmer cooperatives and agro-based industries
• Used by Ayurvedic units, herbal distilleries, and natural product startups
• Suitable for mobile distillation services in rural areas
• Also applicable for training/demo purposes in agri-institutions

Mech O Tech’s **Solvent Extraction Plants** are advanced processing systems engineered for the efficient extraction of valuable compounds from natural raw materials using selective solvents. These plants are widely used in the **herbal, pharmaceutical, food, and cosmetic industries** for producing high-quality extracts, essential oils, oleoresins, and active ingredients.
**Key Highlights:**
* **Versatile Solvent Compatibility**: Designed for use with ethanol, methanol, hexane, and other industrial solvents.* **High Recovery Efficiency**: Maximizes yield with effective solvent recovery and recycling systems.* **Energy Efficient**: Integrated with condensers, evaporators, and vacuum systems for minimal energy consumption.* **Robust Construction**: Made from SS 316/304 for durability and hygiene.* **Safety-Oriented Design**: Includes explosion-proof electricals and solvent vapor recovery to ensure safe operation.
Mech O Tech delivers **customized, GMP-compliant** solvent extraction solutions tailored to meet specific production capacities and process needs, ensuring high purity and consistent quality of the final product.

Our Ajwain Oleoresin Extraction Plant is designed for the efficient extraction of bioactive compounds, flavor, and aroma from sweet fennel seeds using advanced solvent extraction technology. This ensures high purity, maximum yield, and retention of medicinal properties, making it ideal for applications in food, pharmaceuticals, nutraceuticals, and cosmetics industries.

• Raw Material Preparation: High-quality ajwain seeds are cleaned, dried, and crushed for optimal extraction.
• Solvent Extraction: A food-grade solvent (such as hexane or ethanol) is used to dissolve the oleoresin from the ajwain seeds.
• Filtration & Separation: The extract is filtered to remove solid residues and unwanted particles.
• Solvent Recovery: The solvent is evaporated and recovered for reuse, ensuring cost efficiency and sustainability.
• Concentration & Standardization: The oleoresin is concentrated to preserve thymol, flavor, aroma, and active phytochemicals.
• Drying & Packaging: The final oleoresin is stabilized, standardized, and packed for industrial applications.

• Turnkey Solutions: From plant design to installation and commissioning.
• High Extraction Efficiency: Ensures maximum bioactive compound retention.
• Customizable Plant Capacity: Suitable for small, medium, and large-scale production.
• GMP & Food-Grade Compliance: Stainless steel construction ensures hygiene and quality.
• Eco-Friendly & Cost-Effective: Advanced solvent recovery system reduces waste and operational costs.
• Automated Process Control: PLC/SCADA integration for precision monitoring and efficiency.
• Wide Industry Applications: Used in food flavoring, pharmaceuticals, herbal medicine, and aromatherapy.

MECH O TECH LLP is a leading manufacturer of Black Pepper Oleoresin Extraction Equipment, designed to efficiently extract high-quality black pepper oleoresin. Using advanced extraction technology, our equipment ensures maximum yield and purity, preserving the natural flavor, aroma, and bioactive compounds.

• Efficient Extraction Process: Utilizes solvent extraction, CO2 extraction, or steam distillation for high purity and maximum yield.
• High Yield & Quality: Ensures superior product quality, retaining essential flavor, aroma, and active compounds.
• Customizable Capacity: Suitable for small, medium, or large-scale production.
• Energy-Efficient Design: Reduces operational costs while maintaining high efficiency.
• Durable & Reliable: Stainless steel construction ensures longevity and minimal maintenance.
• User-Friendly Interface: Intuitive control system for easy operation.
• Safety Features: Built-in safety protocols for hazard-free operation.

• Food Industry: Used in flavorings and seasonings to enhance taste and aroma.
• Pharmaceuticals: Extracts bioactive compounds with anti-inflammatory and antioxidant benefits.
• Cosmetics: Used for its warming and stimulating properties.
• Natural Extracts & Supplements: Widely used in nutraceutical and dietary supplements.

Mech O Tech’s **Herbal Extraction Plants** are designed to efficiently extract bioactive compounds from a wide range of medicinal and aromatic herbs. These turnkey systems are engineered with precision to ensure optimal yield, purity, and quality of herbal extracts, suitable for pharmaceutical, nutraceutical, cosmetic, and food industries.
**Key Features:**
* **Solvent Extraction Technology**: Compatible with water, ethanol, and hydro-alcoholic solvents.* **Modular Design**: Customizable configurations to suit batch or continuous processing.* **High Efficiency**: Ensures maximum extraction of active ingredients with minimal wastage.* **Automation & Control**: Equipped with PLC/SCADA systems for process automation and monitoring.* **GMP Compliance**: Hygienic and safe designs meeting industry standards.
Ideal for the commercial production of herbal concentrates, oils, oleoresins, and phytoactive compounds, Mech O Tech’s solutions support scalability and consistent product quality.

Our Fennel Oleoresin Extraction Plant is designed for the efficient extraction of bioactive compounds from fennel seeds using advanced solvent extraction technology. This process ensures high purity, maximum yield, and retention of the natural aroma, flavor, and medicinal properties, making it ideal for food, pharmaceutical, and cosmetic industries.

• Raw Material Preparation: High-quality fennel seeds are cleaned, dried, and crushed for optimal extraction.
• Solvent Extraction: A food-grade solvent (such as hexane or ethanol) is used to dissolve the oleoresin from fennel seeds.
• Filtration & Separation: The extract is filtered to remove solid residues and unwanted impurities.
• Solvent Recovery: The solvent is evaporated and recovered for reuse, ensuring cost efficiency and sustainability.
• Concentration & Standardization: The oleoresin is concentrated to maintain flavor, aroma, and medicinal potency.
• Drying & Packaging: The final fennel oleoresin is stabilized, standardized, and packed for industrial applications.

• Turnkey Solutions: From plant design to installation and commissioning.
• High Extraction Efficiency: Ensures maximum bioactive compound retention.
• Customizable Plant Capacity: Suitable for small, medium, and large-scale production.
• GMP & Food-Grade Compliance: Stainless steel construction ensures hygiene and quality.
• Eco-Friendly & Cost-Effective: Advanced solvent recovery system reduces waste and operational costs.
• Automated Process Control: PLC/SCADA integration for precision monitoring and efficiency.
• Wide Industry Applications: Used in food flavoring, pharmaceuticals, nutraceuticals, and aromatherapy.

Our Onion Oleoresin Extraction Plant is designed for the efficient extraction of volatile sulfur compounds, aroma, and flavor from onions using advanced solvent extraction technology. This process ensures high yield, purity, and retention of bioactive compounds, making it ideal for applications in food, pharmaceuticals, and flavor industries.

• Raw Material Preparation: Fresh or dried onions are cleaned, sliced, and dried to remove excess moisture.
• Solvent Extraction: Food-grade solvents (such as hexane or ethanol) dissolve the bioactive compounds from onion material.
• Filtration & Separation: The extract is filtered to remove solid residues and impurities.
• Solvent Recovery: The solvent is evaporated and recovered for reuse, ensuring cost efficiency.
• Concentration & Standardization: The oleoresin is concentrated to preserve the onion’s natural pungency, flavor, and medicinal properties.
• Drying & Packaging: The final oleoresin is stabilized, standardized, and packed for industrial applications.

• Turnkey Solutions: From plant design to installation and commissioning.
• High Extraction Efficiency: Ensures maximum flavor and bioactive compound retention.
• Customizable Plant Capacity: Suitable for small, medium, and large-scale production.
• GMP & Food-Grade Compliance: Stainless steel construction ensures hygiene and safety.
• Eco-Friendly & Cost-Effective: Advanced solvent recovery system reduces waste and operational costs.
• Automated Process Control: PLC/SCADA integration for precision monitoring and efficiency.
• Wide Industry Applications: Used in food seasoning, flavor enhancers, nutraceuticals, and pharmaceuticals.

Overview
Chilli oleoresin is a concentrated oily extract from dried chilli peppers, rich in capsaicin (pungency) and carotenoids (color). Extracted via solvent methods, it is a deep red viscous liquid used for flavoring, coloring, and functional applications in food, pharmaceuticals, cosmetics, and animal feed.

Key Properties

• Appearance: Deep red, thick liquid

• Flavor: Strong pungency from capsaicin

• Solubility: Oil/alcohol soluble

• Applications: Food seasoning, medicinal creams, cosmetics, repellents

Production & Availability
India is the largest producer and exporter, with key states including Andhra Pradesh, Karnataka, Maharashtra, Tamil Nadu, Madhya Pradesh, Odisha, West Bengal, and Rajasthan. Globally, China, Indonesia, and the USA are other producers. Year-round availability is ensured by staggered cultivation and storage.

Applications

Food Industry

• Natural flavoring and coloring in sauces, snacks, spice blends, pickles, and preserves

Pharmaceuticals

• Pain relief creams and patches for arthritis and muscle pain (capsaicin-based)

• Anti-inflammatory benefits

Cosmetics

• Lip plumping products (temporary tingling/swelling)

• Slimming creams (may boost metabolism)

Other Uses

• Animal feed additive for palatability, digestion, pigmentation

• Natural insect and rodent repellent

Market Insights

• Global Oleoresins Market: USD 1.79B (2025) → USD 2.41B (2030), CAGR 6.1%

• Chilli Oleoresin Feed Market: USD 221.4M (2024) → USD 389.7M (2033), CAGR 5.8%

Growth Drivers

• Rising demand for natural food/feed additives

• Shift to antibiotic-free animal nutrition

• Expanding use in pharma, cosmetics, aquaculture

Key Trends

• Clean-label, sustainable ingredients

• Advances in extraction and formulation

• Fastest growth in Asia-Pacific

Feed Market Segmentation

By Product

• Capsaicin Oleoresin: Pungency, digestion aid, antimicrobial in poultry/swine feed

• Paprika Oleoresin: Pigment for egg yolks, broiler skin, fish flesh; antioxidant

• Others: Custom blends for livestock, pet food, organics

By Application

• Animal feed: Improves taste, digestion

• Poultry: Growth, gut health, coloring

• Aquaculture: Pigmentation, disease resistance

• Pet food and organic farming

By Form

• Liquid: Easy dosing, fast absorption

• Powder: Stable, easy transport

By Channel

• Direct sales, distributors, online retail

Opportunities

• Growth in sustainable feed additives

• Emerging markets in Asia-Pacific, Latin America, MEA

• Expansion of e-commerce sales

• Functional blends for targeted livestock

Regional Outlook

• Asia-Pacific: 38% share (USD 84.1M in 2024), fastest growth at 6.5% CAGR

• North America & Europe: Focus on antibiotic-free feed, poultry & aquaculture

• Latin America & MEA: Growth from commercial farming deman

Mech O Tech’s **Solvent Extraction Plants** are advanced processing systems engineered for the efficient extraction of valuable compounds from natural raw materials using selective solvents. These plants are widely used in the **herbal, pharmaceutical, food, and cosmetic industries** for producing high-quality extracts, essential oils, oleoresins, and active ingredients.
**Key Highlights:**
* **Versatile Solvent Compatibility**: Designed for use with ethanol, methanol, hexane, and other industrial solvents.* **High Recovery Efficiency**: Maximizes yield with effective solvent recovery and recycling systems.* **Energy Efficient**: Integrated with condensers, evaporators, and vacuum systems for minimal energy consumption.* **Robust Construction**: Made from SS 316/304 for durability and hygiene.* **Safety-Oriented Design**: Includes explosion-proof electricals and solvent vapor recovery to ensure safe operation.
Mech O Tech delivers **customized, GMP-compliant** solvent extraction solutions tailored to meet specific production capacities and process needs, ensuring high purity and consistent quality of the final product.

Our Fennel Seed Oil Distillation Plant is designed for the efficient extraction of essential oil from fennel seeds using advanced steam distillation technology. This ensures high purity, maximum yield, and retention of natural aromatic and medicinal properties, making it ideal for pharmaceutical, food, and cosmetic industries.

• Raw Material Preparation: High-quality fennel seeds are cleaned and crushed for optimal oil extraction.
• Steam Distillation: Steam is passed through the fennel seeds, breaking down the plant cells and releasing volatile essential oils.
• Condensation & Separation: The steam-oil mixture is condensed, and the essential oil is separated from the hydrosol.
• Oil Collection & Filtration: The extracted fennel seed oil is filtered and standardized to industry specifications.
• Drying & Packaging: The final oil is stored in airtight containers to preserve its potency, aroma, and therapeutic properties.

• Turnkey Solutions: Complete support from plant design to installation and commissioning.
• High Extraction Efficiency: Optimized steam distillation for maximum oil yield and purity.
• Customizable Plant Capacity: Suitable for small, medium, and large-scale production.
• GMP & Food-Grade Compliance: Stainless steel construction ensures hygiene and quality.
• Eco-Friendly & Cost-Effective: Efficient steam utilization reduces operational costs.
• Automated Process Control: PLC/SCADA integration for real-time monitoring and precision.
• Wide Industry Applications: Used in food flavoring, pharmaceuticals, perfumery, and aromatherapy.

Our Betel Leaf Oil Distillation Plant is designed for the efficient extraction of high-quality Betel Leaf essential oil from Piper betle (Betel Leaves) using advanced steam distillation technology. Betel Leaf essential oil is widely used in pharmaceuticals, perfumery, cosmetics, ayurvedic medicine, and oral care products due to its antimicrobial, antifungal, and aromatic properties.

• Raw Material Selection & Preparation: Fresh and mature Betel leaves are carefully selected to ensure maximum oil yield and quality. The leaves are cleaned and pre-cut to enhance extraction efficiency.
• Steam Distillation Process: The prepared Betel leaves are placed in the distillation chamber. High-pressure steam is introduced, breaking down the oil-bearing cells and releasing the essential oil. The steam-oil mixture is condensed, allowing the essential oil to separate from the hydrosol.
• Filtration & Purification: The extracted Betel Leaf essential oil is filtered to remove impurities and enhance clarity. Additional refining ensures high potency with key compounds like eugenol, chavicol, and terpenes.
• Quality Testing & Packaging: The final Betel Leaf essential oil is tested for purity, active compound content, and aromatic properties before being stored in airtight, UV-protected containers.

• Turnkey Solutions: From plant design to installation and commissioning.
• High Extraction Efficiency: Ensures maximum yield of premium-quality Betel Leaf oil.
• Customizable Plant Capacity: Suitable for small, medium, and large-scale production.
• Eco-Friendly & GMP Compliance: Uses sustainable and food-grade extraction methods.
• Automated Process Control: PLC/SCADA integration for precision monitoring.
• Premium Oil Production: Ideal for pharmaceutical, perfumery, and oral care applications.

Herbal Drug Extraction Equipment designed for the efficient extraction of active ingredients from medicinal herbs, roots, leaves, and seeds. Ideal for Ayurvedic, herbal, and nutraceutical formulations, this equipment ensures high yield, purity, and consistent quality of herbal extracts.

Manufactured using SS304/SS316 stainless steel, the equipment is GMP-compliant and built for durability, hygienic operation, and easy maintenance. The system integrates extraction, filtration, concentration, and separation processes for seamless industrial-scale production.

Key Features

·        High-Efficiency Extractor for maximum recovery of active herbal compounds

·        Vacuum Concentration System for low-temperature processing

·        GMP & CIP-Compatible Hygienic Design

·        Automated Temperature, Pressure & Flow Control

·        Robust SS304/SS316 Construction

·        Custom Capacities Available (10 Kg – 50 T)

Applications

• Extraction of Ayurvedic and herbal drugs, Nutraceutical and dietary supplement production, Herbal syrups, tonics, and liquid medicines, Essential oils and oleoresins, Plant-based cosmetic ingredients, Food & beverage herbal extracts

Advantages

• High extraction efficiency with minimal solvent usage
• Maintains natural potency, aroma, and bioactive properties
• Consistent batch quality and reliable performance
• Energy-efficient and easy to operate
• Scalable for small, medium, and large production units

Why Choose Mech-O-Tech LLP?

Mech-O-Tech LLP specializes in precision-engineered herbal and pharmaceutical machinery. Our Herbal Drug Extraction Equipment is renowned for reliability, durability, and high efficiency, enabling seamless production of high-quality herbal medicines.

GMP-compliant Natural Dye Extraction Plant, engineered for efficient, hygienic, and high-quality extraction of natural dyes and pigments from botanical and herbal sources such as Annatto, Turmeric, Beetroot, Paprika, and other plant-based materials. Designed according to Good Manufacturing Practices (GMP), this plant ensures safe, standardized, and reproducible production, ideal for the food, pharmaceutical, textile, cosmetic, and nutraceutical industries.

Constructed using SS 304/316 stainless steel, the plant ensures durability, corrosion resistance, and easy cleaning. It integrates advanced solvent or aqueous extraction, filtration, concentration, and optional solvent recovery systems, delivering maximum dye yield with consistent quality. Scalable and customizable, the plant is suitable for pilot, semi-industrial, and industrial-scale operations, and can be manual, semi-automatic, or fully automated PLC-controlled.

Key Features

• GMP-Compliant Design: Ensures hygiene, safety, and regulatory compliance
• High-Efficiency Dye Extraction: Optimized for natural pigments and bioactive compounds
• Food-Grade Construction: SS 304/316 for durability, corrosion resistance, and hygienic operation
• Integrated Processing: Cleaning, crushing, extraction, filtration, and concentration
• Optional Solvent Recovery: Eco-friendly and cost-effective operation
• Automation Options: Semi-automatic.
• Customizable Capacity: Suitable for pilot, semi-industrial, or large industrial production
• Consistent Output Quality: Preserves natural color, aroma, and bioactive properties

Applications

• Extraction of natural dyes for industrial and food-grade applications, Production of herbal and botanical pigments for textiles, cosmetics, and pharmaceuticals, Food color production for beverages, dairy, confectionery, and snacks, Nutraceutical and herbal extract processing, Pilot-scale and industrial R&D operations

Technical Specifications (Customizable)

• Material of Construction: SS 304 / SS 316
• Capacity Range: 10 kg to 50 Ton
• Extraction Method: Solvent / Ethanol
• Filtration: Multi-stage industrial filtration system
• Automation: Semi-automatic
• Power Supply: 3-phase, 415V

Why Choose Mech O Tech LLP?

• Manufacturer of GMP-compliant natural dye extraction plants
• Industrial-grade, high-efficiency, and food-safe designs
• Custom solutions for pilot, semi-industrial, and industrial-scale operations
• Complete support: design, supply, installation, commissioning, and after-sales service
• Proven expertise in high-yield and consistent natural dye extraction

An Oil Distillation Plant is a specialized industrial system designed to extract, purify, and separate oils from raw materials such as seeds, herbs, or other plant-based sources. These plants utilize processes like heating, evaporation, condensation, and sometimes solvent extraction to obtain high-purity essential oils, herbal extracts, or edible oils.

Key Features:

• High Efficiency: Optimized for maximum yield and minimal wastage.

• Temperature Control: Precise heating and cooling systems to protect heat-sensitive compounds.

• Purification & Filtration: Ensures removal of impurities and consistent product quality.

• Scalable Design: Suitable for small, medium, and large-scale production.

• Versatility: Can process a wide range of plant materials including herbs, spices, seeds, and roots.

Applications:

• Pharmaceutical industry for extraction of active compounds.

• Food and beverage industry for edible oils and flavor extracts.

• Cosmetic and perfumery industry for essential oils.

• Herbal and nutraceutical products for bioactive extracts.

Oil distillation plants are essential for industries aiming to produce pure, high-quality oils with consistent properties efficiently and safely.

An Extraction Plant is an industrial facility designed to separate valuable components or bioactive compounds from raw materials using physical or chemical processes. These plants are widely used in pharmaceutical, herbal, chemical, food, and cosmetic industries to obtain high-purity extracts efficiently and consistently.

Key Features:

• Versatile Processing: Suitable for herbal, chemical, and oil-based raw materials.

• Advanced Techniques: Employs solvent extraction, distillation, percolation, or supercritical fluid extraction.

• Temperature and Pressure Control: Ensures the preservation of heat-sensitive compounds.

• Filtration and Purification: Removes impurities to achieve high-quality end products.

• Scalable Design: Available for laboratory, pilot, and industrial-scale production.

• Automation and Safety: PLC-controlled systems with safety interlocks for efficient and secure operation.

Applications:

• Extraction of active pharmaceutical ingredients (APIs) and herbal medicines.

• Production of essential oils, oleoresins, and natural flavor compounds.

• Recovery of bioactive compounds for nutraceuticals and functional foods.

• Preparation of concentrated plant extracts for cosmetics and personal care products.

Extraction Plants are crucial for industries seeking efficient, high-yield, and high-purity extraction solutions from natural or chemical raw materials.

The Cannabis / Hemp Leaves & Flowering Distillation Plant manufactured by MECH O TECH LLP is an advanced, fully integrated system designed for the extraction and purification of essential oils, cannabinoids, terpenes, and aromatic compounds from hemp and cannabis plant material.

Our plant is suitable for both industrial-scale production and research-based extraction, ensuring high recovery efficiency, purity, and repeatable quality in every batch.

The system is engineered using GMP-compliant materials, stainless steel construction (SS316 / SS316L), and advanced temperature and vacuum controls for safe and efficient operation.

• Extraction of CBD (Cannabidiol) and other cannabinoids from hemp leaves and flowers

• Recovery of natural terpenes and aromatic oils

• Production of full-spectrum and broad-spectrum hemp extracts

• Suitable for pharmaceutical, nutraceutical, cosmetic, and wellness product manufacturing

• Applicable for R&D, pilot-scale, and commercial-scale extraction setups

• Distillation Type: Steam / Hydrodistillation / Vacuum-assisted Distillation

• Material of Construction: SS316 / SS316L / Glass-lined (optional)

• Operating Modes: Batch / Continuous

• Automation: PLC-based controls with digital monitoring system

• Capacity Range: 5 LPH to 500 LPH and above (custom-built as per client requirement)

• Features:

  • High-efficiency condenser and separator

  • Explosion-proof electrical systems (optional)

  • Closed-loop solvent recovery system

  • Low-temperature operation to preserve cannabinoids and terpenes

  • Easy cleaning and maintenance (CIP / SIP compatible)

• High yield and purity of cannabinoids and essential oils

• Energy-efficient and environmentally sustainable operation

• Modular design for easy installation and scalability

• Designed as per GMP, WHO, and USFDA guidelines

• Customizable for specific solvent extraction or distillation processes

• CBD / CBG / CBN Extracts

• Cannabis Essential Oil

• Hemp Terpene Oil

• Full-Spectrum Extract

• Decarboxylated Hemp Oil

MECH O TECH LLP is a leading manufacturer and exporter of herbal extraction, essential oil distillation, and solvent recovery systems. With decades of engineering expertise, we provide customized turnkey solutions for the pharmaceutical, ayurvedic, food, cosmetic, and nutraceutical industries worldwide.

Mech O Tech LLP offers a high-performance GMP Standard Herbal Immunity Booster Extract Plant engineered specifically for producing potent extracts from immunity-enhancing herbs such as Kalmegh, Giloy, Tulsi, Ashwagandha, Amla, Turmeric, Neem, and other Ayurvedic botanicals. Manufactured in compliance with GMP, cGMP, FDA & AYUSH norms, this extraction system ensures hygienic processing, consistent phytoactive concentration, and efficient bioactive recovery for immunity-supporting herbal, nutraceutical, and pharmaceutical applications.

• GMP & cGMP compliant fabrication
• SS304/SS316 pharmaceutical-grade construction
• Dedicated design for multi-herb immunity booster extraction
• Supports hot water, and solvent-based extraction
• Hygienic, leak-proof sealed design to prevent contamination
• CIP/WIP compatibility for effortless cleaning and sanitation
• PLC/SCADA automation available for process monitoring
• Custom capacity options: 10 kg to 50 tonnes per batch

• High extraction efficiency for active compounds such as
– Andrographolide  (Kalmegh)
– Tinosporaside (Giloy)
– Curcuminoids (Turmeric)
– Withanolides (Ashwagandha)
– Polyphenols & Vitamin C (Amla)
• Uniform heat distribution for consistent extract potency
• Enhanced filtration & evaporation cycles
• Improved solvent/water recovery for lower operating cost
• Ability to produce liquid extracts, paste extracts, or concentrated immunity boosters
• Shorter batch time with improved yield and purity

Herbal immunity booster production, Ayurvedic medicine manufacturing, Nutraceutical & wellness supplement preparation, Herbal syrups, tablets, capsules, tinctures & tonics, Plant-based medicinal ingredient processing, Phytochemical & botanical extraction units.

• GMP Extraction Vessel
• Condenser System
• Filtration Unit (Sparkler/Leaf/Bag Filter)
• Evaporator for concentration
• Water/Solvent Recovery Unit
• Storage & Collection Tanks
• Heat Exchanger
• Vacuum Pump (optional)
• Control Panel with Safety Interlocks

Mech O Tech LLP manufactures advanced Catechu Extract Manufacturing Plants designed for the efficient processing of Acacia catechu (Khair) wood to produce high-purity Catechu (Kattha) and Cutch. The plant ensures maximum extraction yield, consistent quality, and energy-efficient operation, making it suitable for herbal, ayurvedic, food, tannin, and natural dye industries..

Product Overview

Our Catechu Extract Manufacturing Plant integrates all essential processing stages, including:
✔ Khair wood extraction
✔ Multi-stage filtration
✔ Concentration & evaporation
✔ Cutch & catechu separation
✔ Final product handling & storage

Optimized to deliver high tannin content, improved colour value, and superior catechu quality.

Ideal for:
✔ Catechu/Kattha Manufacturers
✔ Cutch Processing Units
✔ Herbal & Ayurvedic Extract Industries
✔ Tannin and Natural Dye Industries

Key Features

• Steam Jacketed Extraction Vessel designed for Acacia catechu
• High-Yield Solid–Liquid Extraction System
• Multi-Stage Filtration & Clarification Assembly
• Vacuum Evaporator / Concentration Unit
• Energy-Efficient Evaporation Technology
• Hygienic SS Storage Tanks & Transfer Piping
• Capacities Available: 10 kg to 50 ton per batch

Technical Specifications

• Material of Construction: SS-304 / SS-316
• Heating Mode: Steam / thermic fluid / electric
• Process Type: Batch / continuous
• End Products: Catechu, Cutch, Tannin-rich extracts
• Automation: Digital / PLC-based control
• Safety Systems: Temperature control, pressure relief, interlocks

Performance Advantages

• Higher extraction yield (up to 10–15% more)
• Faster processing & uniform heating
• Reduced wood and energy consumption
• Consistent quality with stable tannin levels
• Hygienic, contamination-free operation
• Long-lasting, low-maintenance equipment
• Fully compliant with food-grade & herbal industry norms

Applications

• Catechu (Kattha) Manufacturing
• Cutch Extract Production
• Tannin & Polyphenol Extraction
• Herbal & Ayurvedic Extract Plants
• Natural Dye & Bioactive Processing Units

Why Choose Mech O Tech LLP?

• 15+ years of expertise in herbal, botanical & catechu extraction
• Complete turnkey solutions: design → fabrication → installation → commissioning
• Custom engineering based on raw material quality & end-product requirement
• Trusted by manufacturers across India & international markets
• Reliable service and long-term spare part support

We are renowned manufacturers of high-efficiency Steam Distillation Plants designed for the extraction of essential oils, fragrances, and herbal extracts from a wide variety of botanicals. Our plants are engineered to ensure maximum yield, purity, and energy efficiency, making them ideal for applications in aromatherapy, cosmetics, pharmaceuticals, and food industries.

Our Steam Distillation Systems are customizable, available in various capacities, and suited for both small-scale and large-scale production needs. Whether you are extracting essential oils from flowers, herbs, or spices, our plants offer reliable, safe, and efficient extraction solutions.

Key Features:

• High Efficiency: Optimized for maximum oil yield with minimal waste
• Durability: Manufactured using high-grade stainless steel to prevent corrosion and ensure longevity
• Versatility: Suitable for extracting oils from a wide range of plants, including flowers, herbs, spices, and roots
• Energy Efficient: Advanced steam and condenser system that minimizes fuel consumption
• Customizable Design: Available in various sizes and configurations, tailored to meet specific production requirements
• Automation: Optional automation with PLC-based control for ease of operation and enhanced process control
• Low Maintenance: Simple to operate and maintain with easy cleaning procedures

Applications:

• Extraction of Essential Oils (e.g., Lavender, Rose, Lemon Grass, Eucalyptus)
• Herbal Extraction for Cosmetics, Skincare, and Hair Care Products
• Pharmaceutical Applications for Therapeutic Essential Oils
• Aromatherapy and Fragrance Industries
• Food and Beverage Applications (Flavors and Fragrances)

Overview
Curcumin is a bright yellow polyphenol from turmeric (Curcuma longa), valued for antioxidant, anti-inflammatory, and potential anticancer benefits. Used in Ayurveda and Chinese medicine for centuries, it is now researched for arthritis relief, brain health, depression, and cancer prevention.

Chemical Nature: Diarylheptanoid polyphenol
Traditional Use: Herbal medicine in India & China
Modern Applications: Arthritis, depression, chronic disease management, skincare, food coloring
Bioavailability Challenge: Poor absorption; improved with piperine, lipid carriers, nanoparticles
Safety: Generally safe; high doses may cause mild digestive upset

Availability & Production

• Regions: India, China, Indonesia, Thailand, Vietnam, Philippines; major markets include Middle East, North America, and Europe

• Forms: Turmeric powder, curry blends, capsules, tablets, cosmetics, food colorants

• Harvest: India – Jan–Mar harvest, Apr–Aug planting; year-round in processed forms

Health Benefits & Uses

• Arthritis relief (osteoarthritis, rheumatoid arthritis) via anti-inflammatory effects

• Reduces redness, swelling, stiffness, joint pain

• Supports brain function, mood regulation, and possibly cancer prevention

• Skincare: Anti-aging and skin healing properties

• Approved natural food coloring globally

Forms of Use:

• Spices: Component of turmeric and curry powders

• Supplements: Capsules, tablets, powders

• Cosmetics: Anti-inflammatory, antioxidant products

• Food Coloring: Natural, globally approved

Market Insights

• 2023 Value: USD 98.7M

• 2025 Forecast: USD 131.3B

• 2032 Forecast: USD 288.5B (CAGR 11.9%)

• Growth Drivers: Natural supplement demand, Ayurveda popularity, clean-label trend

• Challenges: Low bioavailability, synthetic alternatives (e.g., BHT, ibuprofen)

• Opportunities: Advanced delivery systems—nanoparticles, liposomes, micelles, phospholipids

Category Insights

• Form: Powder leads due to shelf life & cost-effectiveness

• End-use: Pharmaceuticals dominate—arthritis, neurodegeneration, metabolic disorders

• Innovation: Curcumin nanoparticles for Parkinson’s drug delivery

Regional Trends

• North America: High supplement, functional food, cosmetic adoption

• Europe: Growth in herbal medicine, supportive regulations

• Asia-Pacific: Ayurveda-based products, nanotech bioavailability enhancements (e.g., Herbalife Indonesia)

Competitive Landscape
Companies focus on high-purity extracts, better absorption, and sustainable sourcing.
Key Players: K. Patel Phyto Extractions, Arjuna Natural, Fermentis Lifescience, Botanic Healthcare, Silverline Chemicals.
Notable Developments:

• 2024: Botanic Healthcare wins “Best Nutraceutical Ingredients Manufacturer” award

• 2020: Arjuna Natural launches organic BCM-95® (60+ studies, 52 patents)

Market Segmentation

• By Nature: Organic, Conventional

• By Form: Powder, Liquid, Capsules/Tablets

• By Application: Pharmaceuticals, Food & Beverages, Cosmetics, Supplements.

We are leading manufacturers and turnkey project specialists for Myrrh Distillation Plants, designed for the extraction of essential oil from Myrrh resin (Commiphora myrrha) using traditional steam or hydro distillation technology. Our plants are engineered to ensure high-purity, therapeutic-grade myrrh oil, preserving the rich aromatic and medicinal properties of the resin.

This system is suitable for use in Ayurvedic and Unani medicine production, natural perfumery, cosmetics, wellness products, and essential oil exports. The plant is fabricated with stainless steel (SS304/SS316) to ensure durability, hygiene, and compliance with global quality standards.

Key Features:

• Specially engineered for resin-based distillation like myrrh & frankincense
• Long-duration distillation capability for high oil yield
• Built-in efficient condenser and separator for maximum recovery
• Corrosion-resistant stainless steel construction ensures hygiene
• Suitable for both batch and semi-continuous processing
• Compact and modular design – ideal for small to medium enterprises
• Customization available based on raw material and oil quality needs

Applications:

• Extraction of Myrrh Essential Oil
• Ayurvedic, Unani, and Traditional Medicine Manufacturing
• Aromatherapy & Wellness Product Formulations
• Natural Perfumery and Fragrance Industry
• Export-Grade Essential Oil Production

We are leading manufacturers of Herbal Extraction Equipment and providers of turnkey Herbal Phytochemistry Bullet Plants, designed for the efficient extraction and isolation of active phytochemicals from medicinal and aromatic plants. Our bullet plants are tailored for research labs, pilot-scale production, and industrial-scale herbal processing units.

Our Herbal Phytochemistry Bullet Plant is a compact, integrated system developed for the controlled extraction, concentration, and purification of key bioactive compounds from herbal raw materials such as leaves, roots, flowers, bark, and seeds. These systems are ideal for R&D centers, ayurvedic medicine production, nutraceutical development, and quality testing labs.

Designed with advanced engineering, the plant supports the entire phytochemical extraction workflow, including solvent-based or aqueous extraction, distillation, filtration, and drying.

·         Compact & Modular Design – Suitable for laboratory and pilot-scale use

·         Multi-Solvent Compatibility – Works with water, ethanol, methanol, and other food/pharma-grade solvents

·         High Extraction Efficiency – Ensures maximum yield of active compounds

·         Vacuum-Assisted Operation – Reduces degradation of heat-sensitive compounds

·         Easy to Clean (CIP Ready) – Hygienic design for repeated use with different herbs

·         Stainless Steel Construction –contact parts

·         PLC-Based Automation – Optional control system for accurate process management

·         Herbal Research & Development

·         Ayurvedic and Siddha Medicine Manufacturing

·         Nutraceuticals & Dietary Supplements

·         Standardized Herbal Extracts Production

·         Academic and Industrial Phytochemistry Labs

We are one of the leading manufacturers and suppliers of Botanical Herbal Extraction Plants, offering fully customized turnkey projects for the efficient extraction of bioactive compounds from medicinal plants, herbs, and botanicals. Our advanced systems are designed to meet the growing demands of the herbal, ayurvedic, nutraceutical, pharmaceutical, and cosmetic industries.

Our Botanical Herbal Extraction Plant is an industrial-grade system engineered to extract active ingredients such as alkaloids, flavonoids, terpenoids, saponins, glycosides, and essential oils from a wide variety of herbs and botanicals. Built with high-grade stainless steel, the plant ensures hygienic, high-yield, and eco-friendly operation with complete solvent recovery.

These plants are available in batch or continuous mode, and we provide turnkey solutions from equipment design and fabrication to installation, automation, and operator training.

·         High-Efficiency Extraction System – Optimized for maximum recovery of active plant compounds

·         Solvent & Water-Based Extraction Options – Compatible with ethanol, methanol, hexane, and other food/pharma-grade solvents

·         Vacuum and Temperature Control – Ideal for heat-sensitive compounds

·         Modular, Scalable Design – Suitable for pilot, semi-industrial, and full-scale production

·         Stainless Steel Construction – SS 304 / SS 316 for GMP compliance

·         Solvent Recovery & Reuse System – Energy-efficient and environment-friendly

·         Optional PLC/SCADA Automation – For precision and ease of control

·         GMP / WHO / CGMP / CE Compliant Design

·         Standardized Herbal Extracts

·         Ayurvedic & Unani Medicine

·         Nutraceuticals & Health Supplements

·         Essential Oils & Aromatherapy

·         Cosmetic & Skincare Formulations

·         Herbal API Development